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Thread Mills Take on Tough Materials

When it’s time to put threads in parts, particularly those made of difficult-to-machine materials, thread mills are often the right choice. Thread mills cut threads with a cutting head typically smaller than the hole, unlike taps that are sized to match the hole diameter.

Maximizing MRR with Tools for High-Speed Milling

Advanced cutting tools can maximize metal removal rates (MRR) when machining even the most difficult-to-machine materials. Powered by the latest CAM programs, these machining strategies are known variously as high-speed, high-efficiency, optimized roughing and also by proprietary brand names like Mastercam’s Dynamic Milling.

Laser, Fabrication and Automation Power Ahead

Laser 3D printing and marking systems are among the heavy-duty cutting and welding systems that had been scheduled for the IMTS Fabricating and Laser Pavilion—testament to the growing impact of what once might have been viewed as ancillary processes.

High-Power Fiber Laser Welding With Filler Material

Fiber laser welding continues to grow as it improves in weld quality, reliability and performance. Many fiber laser welding applications are autogenous, where the weld is formed entirely by melting parts of the base metal and no additional filler wire or powder is used

How to Optimize the Grinding Process

Grinding is a vital process for manufacturing and finishing precision parts, but some manufacturers overlook some of the key ways they can improve the grinding process. In this episode, Alan Rooks, editor in chief of Manufacturing Engineering magazine, talks with Doug Henke, technical specialist for DCM Tech, serving the South & Southeastern United States and Mexico, about the main reasons a manufacturer should take the time to optimize their grinding processes; the root causes of some common grinding problems; high level optimization tips for grinding operators; and how selecting the proper abrasive can be a difficult task but is essential.

No Burrs, No Defects

A burr could become a danger point in the turbine engine. Classical manufacturing processes like turning, milling and grinding can lead to burr formation and unwanted sharp edges.

Helping Your Parts Shine On

The deburring and finishing of machined and fabricated parts is a necessary but often disregarded step in the manufacturing process.