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Years ago, when I worked in New York City, I bought a Sony Walkman for my daily commute. It was cutting edge technology and I was an early adopter. I imagined that I looked pretty cool, listening to tunes I organized myself on a mix tape. Fast forward to today, where music is everywhere, on every conceivable device.

Wohlers Associates Inc. (Fort Collins, CO) announced the release of Wohlers Report 2018, a global report on the state of the additive manufacturing (AM) and 3D printing industry. Wohlers Associates has published its series of annual reports on AM for 23 consecutive years.

I’ve had quite a month, again, covering clever software and gadgets that continue to inch their way into performing tasks once reserved for humans. These tasks range from mundane material handling to highly skilled engineering design. It has made me think quite a bit about how our world of manufacturing and engineering will be affected by all this artificial cleverness.

Have collaborative, six-axis robots reached a tipping point in establishing their niche in manufacturing? And could they be opening doors for manufacturers to adopt automation overall?

Complexity is pervasive in today’s component design and manufacturing processes. In the latest product lifecycle management (PLM) software, manufacturers get more choices, with new functionality being added to help visualize manufacturing processes with technologies that include augmented reality (VR) and virtual reality (VR).

There will be a lot of success stories coming out soon featuring hybrid additive/subtractive machine technology. Still in its early development stages, hybrid machine technology is carving out—after carefully building up layer by layer—examples of complex parts, large repaired workpieces, and molds with process-enhancing conformal cooling channels designed in.

Additive manufacturing (AM), commonly known as 3D printing, is a vibrant and dynamic field. Each year, developments in AM allow organizations to create products that were previously unthinkable.

A key success factor for Industry 4.0 and IIoT (Industrial Internet of Things) initiatives is the emergence of more and better sensors in machining centers, and even in the cutting tools themselves. These sensors provide the data and connectivity that are the foundation for the “factory of the future.”

The next “dynamic duo” may not involve humans at all. “Machine vision and robots make for a perfect marriage,” stated Klas Bengtsson, global product manager, vision systems for ABB Robotics (Auburn Hills, MI). This is not new. Vision and robotics have gone hand in hand for years.

At the Digital Manufacturing and Design Innovation Institute (DMDII) in Chicago on March 27, Siemens demonstrated its approach to the “Fourth Industrial Revolution.” At its annual U.S. Innovation Day, Siemens demonstrated real-world applications of digital solutions that it says will reduce costs, increase speed, develop new business models, and improve quality of life.