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PRIME Teachers Recognized for Excellence in Manufacturing Education

Jim Weber, welding and machining instructor at Capital High School in Helena, Montana, and Demetrius Anthony, lead manufacturing engineering teacher at Hollenstein Career and Technology Center in Fort Worth, Texas, were among the 2017 recipients of the William Dahlgren Award presented by the Society for the Advancement of Material and Process Engineering Foundation.

Bio Buildings, Printed Pavilions

Researchers at ORNL and the University of Maine receive the Aubin Case Study Award for addressing the low-income housing crisis by printing affordable, earth-friendly homes.

Change-up Pitch: From Metal to Plastic

Even though it’s been around since the 1950s, when engineering-grade resins were first introduced, many manufacturers still are not familiar with the many benefits that metal-to-plastic conversion provides.

Process Holds Keys to Efficient Titanium Machining

Demand for machining titanium for aerospace applications won’t abate any time soon. It is driving OEMs and the supply chain in the commercial airplane market to find ways to dramatically increase machining output. Whatever date you pick from now until 2030, there’s a sufficient backlog of commercial airliners for both structural and jet engine applications to keep spindles humming around the clock cutting titanium.

Taking the Factory’s Pulse with Shop-Floor Monitoring

To run factories at optimal efficiency, plant managers need to mine real-time shop-floor operational data as fast as possible, to quickly determine where and when any manufacturing process bottlenecks occur. With today’s shop-floor data management software and related hardware solutions, manufacturers can leverage more key production performance data than ever in order to fine-tune their manufacturing processes.

Composites for Aerospace: Faster, More Automated

The aerospace industry continues to increase its use of composites, a phenomenon that’s pushing academics, trade groups and manufacturers to research and develop methods to enhance the techniques and tools for using the materials.

The Wide World of Deburring and Refinishing

Burrs, sharp edges, and rough surfaces plague even the most precise metal-cutting or forming process. Deburring and finishing can often be treated as the step-child of a manufacturing process, but its importance is growing as tolerances get tighter and precision devices become the norm.

Metrology Gets Connected

“Metrology and its relationship to manufacturing is rapidly evolving,” Ken Woodbine, president, Wilcox Associates, a brand of Hexagon Metrology (North Kingstown, RI), recently observed. “We are seeing larger quantities and faster speeds of measurement data collection. The next challenge is what to do with all that data.”

The Ins and Outs of Inspecting Threads

Screw threads may be one of the most important of industrial fasteners. Found practically everywhere, smooth operating threads that connect parts under intense stress and strain are vital to most industrial pieces of equipment. They are getting more critical in certain applications where failure equals catastrophe.