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Rod Zimmerman of cutting tool manufacturer Iscar Metals lives in a pleasant green zone in a Fort Worth suburb. Yet within a half mile of his home, an oil company has sunk a vertical hole 7,500′ (2,286 m) deep, from which it has splayed nine lateral lines, each going about half a mile.

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Additive manufacturing (AM) once was called “rapid prototyping.” Its earliest forms made prototype parts—and nothing else. However, manufacturers were intrigued by the prospect of using it to make cost-effective metal parts in production. That day is here.

Two new production resins are available for 3D printing: one from 3D Systems is a thermoset that thinks it’s a thermoplastic and another from Carbon is a hybrid that’s 30 percent biomaterial, the company’s first resin with a reduced carbon footprint.

Producing metal products is one of the most energy intensive industries. Improving both energy and production efficiency, as well as ensuring product quality is at the top of any manufacturers to do list. Engineers should consider using fixed thermal imaging cameras to optimize their manufacturing process.

Modern machining is all about speeds and feeds. The old school slow, heavy cuts that were very popular back in the day have been replaced with a new way of machining parts characterized by fast, lighter cuts.

MC Machinery Systems, Inc. and ADIRA, a Portuguese manufacturer, part of SONAE CAPITAL portfolio, have formed a sales and service partnership to deliver quality press brakes throughout North America from 100 through 2000+ ton capacity machines.

Manufacturers of products as diverse as die and mold, aerospace and medical devices are gaining advantage with improved wire and sinker electrical discharge machines (EDM).

On a blustery early October day, hundreds of customers and employees gathered at DMG Mori’s Davis, Calif., machine tool plant for the company’s “Manufacturing Days.”

Laser welding is a superior technology for repairing defects in tooling, plastic injection molds, stamping dies, blow molds, turbine blades, and nearly any tooling component made of stainless steel, aluminum, copper alloy, cast iron, and all tool steels.