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Lessons Learned from Metalcutting Can Guide AM

Additive manufacturing (AM) once was called “rapid prototyping.” Its earliest forms made prototype parts—and nothing else. However, manufacturers were intrigued by the prospect of using it to make cost-effective metal parts in production. That day is here.

Racer Revs Up New Shop, Heads Into First Turn

Metalworking is a great industry that makes a major contribution to the U.S. economy, but it doesn’t typically attract movie idols or sports stars. That changed when NASCAR champion Brad Keselowski joined the ranks of metalworking entrepreneurs.

Producers Focus On Innovative 3D Resins

Two new production resins are available for 3D printing: one from 3D Systems is a thermoset that thinks it’s a thermoplastic and another from Carbon is a hybrid that’s 30 percent biomaterial, the company’s first resin with a reduced carbon footprint.

Pulsed Laser Deposition for 3D Printed Parts Repair

Laser welding is a superior technology for repairing defects in tooling, plastic injection molds, stamping dies, blow molds, turbine blades, and nearly any tooling component made of stainless steel, aluminum, copper alloy, cast iron, and all tool steels.

Lasers Enhance Traditional Machining

Metalworking machines are fast, powerful, and accurate, but they weren’t always as capable as they are today. Modern equipment is more nimble, flexible and adaptable. The machines collectively exceed the sum of their parts.

Beyond Niche: Alternative Manufacturing for Aerospace Parts

A typical commercial jetliner contains millions of discrete components, yet provided the plane arrives at its destination safely, on schedule, and hopefully without a screaming baby behind them, most of the flying public could care less how any of those parts were made.