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Deburring in Forming and Fabricating: Part 1

Deburring can sometimes be overlooked in production planning, but it is a critical part of forming and fabricating processes. In this podcast, part one of two, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Dr. LaRoux Gillespie, a researcher, engineer, manager, consultant, and writer with an extensive knowledge base on deburring and finishing gained from decades of both hands-on manufacturing and academic work. Dr. Gillespie is also a past president of SME. In this episode, the discussion focuses on key issues that create burrs in casting/forging/ molding, blanking and bending operations, and the basics of deburring in three key areas: burr properties, acceptable deburring, and cost effective deburring.

Flexible Automation for Automotive

As the automotive industry’s reawakening continues, less-expensive high-payload robots are gaining traction over more conventional fixed tooling among automakers focused on cutting costs while improving manufacturing productivity and processes.

Tools to Reduce Time and Money

Time is money and reliability is what a company’s reputation is built on. Chris Mahar, Associate Editor of Manufacturing Engineering, speaks with Mike Marr, Applications Technician at Hoffmann Group USA, about their Parabolic Performance Cutting (PPC) series and Garant Master Tap line. Discussing how manufacturers can reduce costs, provide process reliability and reduce machining times in both machining threads and 5-axis copy milling.

Digitalization Boosts Auto Parts Cell Production By 20%

Increases in size and quantity of its orders led Wisconsin-based auto parts manufacturer Felss Rotaform LLC (New Berlin, WI) to expand operations through a new dual-robot machine-tending cell. The company is a supplier of precision parts using its rotary swaging, axial forming and tube end-forming processes.

How Bright is the Future of Automation?

In the 1955 short story “Autofac,” Philip K. Dick envisioned a world dominated by self-replicating robots that work incessantly, eventually depleting the planet’s resources.

Danish Manufacturer Makes Big Parts with Heavy-Duty Machine Tools

Danish company HACO A/S invested over $15 million in five Dörries vertical turning lathes (VTLs) from Starrag, Rorschach, Switzerland, which has helped HACO become the leading sub-contractor for large, relatively flat and round components in its Scandinavian location.

Parts Cleaning Technology Keeps Up

The advance of the novel coronavirus has had the entire world struggling with how to stay aware of and eliminate possible contamination—while still getting work done as efficiently as possible.

Mazak Opens Expanded Spindle Rebuild Department

As part of its most recent $15 million investment in its Florence, Ky.-based manufacturing campus, Mazak Corp. has completed its newly expanded Spindle Rebuild Department, now located in the company’s South Building.

Going Beyond Chip Making: Saving Time

Every manufacturer aims for faster, better parts. While chip making time is often the focus when it comes to time savings, Chris Mahar, Associate Editor of Manufacturing Engineering, talks with Steven Baier, Vice President of Sales for Haimer USA, about time savings that go beyond cutting time.

Masters of Manufacturing: M. Eugene Merchant

M. Eugene Merchant began his career in 1936 at the Cincinnati Milling Machine Co. (later Cincinnati Milacron), where he went to work analyzing the nature of friction between the cutting tool and the chip. The young engineer eventually developed a mathematical model of the metalcutting process that is still taught and used today.