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New Tech Helps to Cut Tricky Aerospace Composites

The list of aircraft parts now being made with composites has grown longer than a TSA screening line: the fuselage, empennage (tail section), wings (including skins, stringers, spars, clips, and wing boxes), nacelles, control surfaces (ailerons, flaps), nose skin, and even floor beams.

Shops Continue to Rethink Brass and HSM

The Copper Development Association (CDA) is eager to help shops discover and tap into the high-speed machining advantages of brass. The substantial benefits of doing so have an increasing number of shops rethinking their part materials and, when possible, converting those parts to brass.

Aerospace Machining Solves Challenges Big and Small

Aerospace machining encompasses machines small and large. These range from the Tornos SwissNano to the Makino MAG3, as Rich Sullivan put it. He is the OEM manager for Iscar Metals Inc., Arlington, Texas.

Structured Vision in Manufacturing

Structured light systems measure surfaces by projecting a pattern of fringes, then using cameras and sophisticated software to convert them into point clouds of metrology data. Accuracy can reach the single-digit microns over millions of points.

Aerospace Industry Turns to PVD Coatings to Replace Hard Chrome

The search for a suitable replacement for hard chrome in aerospace components has been a key supply chain priority for aircraft manufacturers. This is because of the documented health risks to workers and the impact on the environment from exposure to hexavalent chromium.

More Profitable Toolpaths

Adaptive Milling. Dynamic Motion. hyperMILL. Profit Milling. VoluMill. Waveform machining. If you’re one of the lucky people who machines parts for a living, chances are about 50-50 that you’re using one of these or a comparable high-performance programming technology.

Better Tool Life through Advanced Chemistry

Tool coating is ubiquitous. The variations are dizzying. And, we’re at an inflection point in the technology in the U.S. So, whether you’re a tool user or a tool manufacturer, it’s a good time to dive into this topic.