Aerospace & Defense Manufacturing Yearbook 2019
The 2019 edition of the Aerospace and Defense Manufacturing Yearbook is available as a digital magazine. Links to individual articles are below.

Industry Remains Strong Amid Controversy, Anticipated Changes
September 9, 2019
Deloitte predicts the A&D industry will continue its growth trajectory in 2019, led by growing commercial aircraft production and strong defense spending. Reuters reported in mid-June that the “$150-billion-a-year commercial aircraft industry is entering a slowdown due to global pressures from trade tensions to flagging economies.”

Five Trends to Watch for This Year
September 6, 2019
The global aerospace and defense (A&D) business landscape is undergoing significant disruption driven by a keen focus on innovation and digital transformation, and geopolitical situations. Despite some future uncertainty, demand for commercial aerospace and defense in 2018 finished with a continued, upbeat industry outlook.
Outlook
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Expert Opinion
Time to Apply High Tech to Low Tech Components
September 10, 2019Mention “aerospace” and most thoughts run immediately to exotic alloys, ultra-precision machining systems, sophisticated electronics and a host of other high-tech subjects. There is more to the story, particularly where passenger aircraft are concerned. -
Tooling & Workholding
When Is Hard Turning the Right Solution?
September 10, 2019Hard turning has long been used for finishing when it comes to high-volume applications. Now, tooling suppliers have pushed cubic boron nitride (CBN) insert technology further, with geometric innovations that further increase the efficiency—and cost-effectiveness—of hard turning. -
Expert Opinion
Taking on Jet Engine Blade Production Challenges
September 11, 2019Companies refer to the combination rotor and blade part in the combustion section of the gas turbine engine in different ways. Some companies refer to them as blisks, others call them IBRs (internally bladed rotors). -
How Cognitive Assistants Will Transform Our World
September 5, 2019Could this be the time? Ever since I started my first job as a design engineer, I’ve heard it phrased in one of many ways, but the basic premise was always the same. We are going paperless in the factory. No more 2D drawings, shop traveler sheets or written step-by-step assembly instructions. -
Expert Opinion
Making Metal Additive Manufacturing Faster
September 12, 2019The aerospace and defense industry is leading the way in an exciting shift and step in the industrialization of additive manufacturing (AM) technology. The industry leaders historically responsible for driving the use and adoption of AM continue to make large investments in facilities, machines, technology and workforce to support their implementation strategies.
Tech View
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Terrestrial Scanning: A Game Changer
September 6, 2019In many manufacturing industries today, 100% inspection is commonplace. This market-changing trend obviously drives OEMs to design inspection devices that collect data much faster than in the past. The data-capture issue becomes more formidable with larger, complex components, particularly in the aerospace manufacturing industry where tolerances continue to get tighter and assemblies continue to get bigger. -
Expert Opinion
Mobility’s Growing Need
September 12, 2019A&D manufacturing is one of the most highly regulated industries, and for good reason: The FAA handles over 43,000 flights a day. Add in private jets and defense aircrafts, and we’re talking about the safety of millions of people daily. When manufacturers don’t comply with regulations, fines can be massive. -
Expert Opinion
PLE: Creating Products in Classified Environments
September 9, 2019Aerospace and defense companies are faced with daunting security challenges as products become increasingly sophisticated. As product complexity grows—integrating thousands of software, electrical and mechanical parts—the security risks and organizational hurdles grow in tandem. One
Aerospace Manufacturing
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Making the H135 in Qingdao
September 5, 2019In April, Airbus Helicopters ushered in a new era of Chinese helicopter manufacturing with the inauguration and start of operations of its H135 final assembly line (FAL) in Qingdao, Shandong Province, China. -
Lockheed Explores Different Kind of Space for NASA
September 6, 2019Mankind first set foot on the moon in 1969, laying our first footprints on our orbiting partner, roughly 230,000 miles away. Nearly five decades have passed since we last visited. Today, NASA is developing the Orion spaceship, which will launch astronauts back into lunar orbit, to the moon’s surface and, if all goes as scheduled, to Mars. -
Meeting Challenges of New Aero Engine Designs
September 9, 2019The aerospace industry is continually challenged to improve quality, reliability, performance, fuel efficiency and lower turbine engine emissions. This is driving engine manufacturers to consider fiber laser welding and the possibility to automate their welding processes to improve consistency and part quality. -
PVD Coatings as Replacement for Hard Chrome on Components
September 12, 2019The search for a suitable replacement to hard chrome on aerospace components has been a key supply chain priority for aircraft manufacturers. This is because of the documented health risks to workers and the impact on the environment from exposure to hexavalent chromium, a carcinogen that occurs during the chrome plating process and the most toxic form of chromium. -
Efficiency, Speed Make Kencoa Aerospace Machining Top Notch
September 16, 2019When Kencoa Aerospace began its operations 20 years ago, it was a small company focused on defense applications. But the company also progressed into commercial aerospace over the last six years and considers itself very diverse in terms of the parts it can machine for well-known clients. -
Choosing an Optimum Machining Solution for Aerospace Components
September 10, 2019Producing complex aerospace parts, such as vanes, blisks and impellers, requires a particularly fast, very precise and extremely dynamic machining center. For manufacturing critical components used in engine and turbine construction, this means a 5-axis machining center. -
Aerospace Grinding Efficiencies with cBN Superabrasives
September 17, 2019Cubic Boron Nitride (cBN) is a superabrasive material that has traditionally been used to grind materials, such as steels and nickel alloys. Though not as hard as diamond cBN has the benefit of not being as chemically reactive with ferrite-based and nickel alloys. -
Service Mold + Aerospace: Canadian Shop Grows with Zimmermann Milling Machines
October 31, 2018Service Mold + Aerospace Inc. is not your typical mold shop. While the shop’s core competence remainsthe design, engineering and building of injection, compression, low-pressure, blow molding, glass-encapsulation and forming molds for the automotive industry, it has emerged as a contract build-to-spec supplier of parts for that industry as well as for aerospace and medical customers in North America and Europe.
Machines & Automation
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And Now, for Some Magic in Front of the Curtain
September 13, 2019The concept of the fully automated toolroom has moved from wish list to workable reality now that virtually every aspect of tool management, cleaning, assembly, presetting and delivery can happen without much, if any, human intervention. -
Software, CNC Interface Gains Push Programming Productivity
September 11, 2019Connected manufacturing and digitization technologies are spurring many of the major innovations in CNC machine controls that help machine shops cut metal and create parts as quickly and efficiently as possible. In most cases, software leads the way in helping both CNC programmers and operators on the shop floor to easily manufacture parts with the highest possible precision.
Smart Manufacturing
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IoT Demonstration Project at UNH Based on Open Standards
September 6, 2019We know that there is a lot of apprehension by small and medium businesses to really jump into Industry 4.0, IoT and automation. There are a lot of reasons why, including the big financial investment. So we took up a project at the University of New Hampshire’s John Olson Advanced Manufacturing Center to create a demonstration cell that would show how a small/medium manufacturer could embark on the journey toward getting to full automation and IoT data utilization. -
A Technology Roadmap for Large-Scale Manufacturing
September 5, 2019Aerospace and other players in the large-scale manufacturing business bear the load of crushing backlogs and internal pressures to eke out more productivity year over year. As a result, these companies are focused on Smart Factory initiatives to build essential data feedback loops into design, engineering and production processes to improve quality, efficiency, and cost. -
How Auburn University Became a Center of Excellence for Additive
September 6, 2019NASA’s recent award of $5.2 million to a public-private partnership led by researchers at Auburn University’s Samuel Ginn College of Engineering is the latest in a series of developments driving additive manufacturing innovation. -
Suhner Moves Quickly Into Robot Tool Area, Embraces Composites
September 10, 2019Suhner has had a history of drilling and tapping in the machining industry. But another division had been heavily involved in grinding and polishing. So we essentially combined automation, the machining side, with the abrasive side. Suhner has been involved in grinding, polishing, deburring for many years, and now we’ve taken that knowledge and put it into our end-of-arm tooling for robots and created a line of Robot tools. -
How Machine Builders, Others Can Move Into Digitization
September 10, 2019If you visited our booth last year, you’ll notice that it was primarily hardware based—the CNC controls being a bigger contributor. Today, if you visit our booth you will notice we have many more elements from Siemens hardware, software and PLCs. We have a couple of new products we’re showing and also an emphasis on additive manufacturing and certainly machine connectivity.
Workforce
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Workforce Development
Education and Workforce Alignment, the Utah Way
February 8, 2019In 2015, Utah announced a program that would have a lasting impact on the state by bringing industry and education together in a new way.