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Aerospace & Defense Manufacturing Industry Report 2022

The 2022 edition of the Aerospace and Defense Manufacturing Industry Report is available as a digital magazine. Links to individual articles are below.
An electro-optic turret, which attaches to the belly of an aircraft, being built in Raytheon Intelligence & Space’s new factory in north Texas, a facility with numerous Industry 4.0 capabilities such as smart workstations, test automation, and digital data collection.

Advancing Manufacturing by Any Means or Name

November 17, 2022
The now ubiquitous terms Industry 4.0 and Smart Manufacturing are effectively synonyms capturing the convergence of technologies that have progressed at an exponential pace over the last several decades.
Kelly Dodds
By Kelly Dodds Advanced Manufacturing Tech Director, Sr. Director, Operations, Raytheon Intelligence and Space
There are nearly 300,000 factories in the U.S., of which 90 percent have fewer than 100 employees.

Advanced Manufacturing Transformation

November 18, 2022
NASA's John Vickers describes how advanced manufacturing is affecting aerospace.
John Vickers
By John Vickers Principal Technologist, Space Technology Mission Directorate, NASA

Outlook

  • MANUFACTURING ENGINEERING

    The Hidden Friction in Automation Integration

    Meaghan Ziemba, Contributing Editor April 16, 2026
    Manufacturers continue to invest in shop-floor automation, but the hardest part of the work rarely starts with choosing a robot, selecting end-of-arm tooling or approving a software platform. Trouble starts when a concept that makes perfect sense in planning is forced to live inside a real factory, where aging equipment, inconsistent inputs, disconnected data, undocumented workarounds and relentless production pressure all shape the outcome. Automation often enters a facility as the answer to a problem, yet implementation has a way of exposing everything that slowed down operations for years.
  • NEWS DESK

    Manufacturing Workers at Higher Risk of Injury

    Michael McConnell April 16, 2026
    Manufacturing remains one of the industries where workers—especially new workers—are more likely to suffer on-the-job injuries.
  • ADDITIVE

    Additive Manufacturing as a Strategic Link Between Defense and Energy

    Eartha Hopkins, Content Coordinator, America Makes April 15, 2026
    Global supply chains continue to face sustained strain, marked by extended lead times, rising costs and limited flexibility when disruptions occur. In the defense and energy sectors, where reliability and responsiveness are mission critical, these pressures pose serious operational risk. Equipment downtime, delayed repairs and constrained access to replacement parts can quickly ripple into readiness gaps or lost production.

Techview

  • MANUFACTURING ENGINEERING

    The Hidden Friction in Automation Integration

    Meaghan Ziemba, Contributing Editor April 16, 2026
    Manufacturers continue to invest in shop-floor automation, but the hardest part of the work rarely starts with choosing a robot, selecting end-of-arm tooling or approving a software platform. Trouble starts when a concept that makes perfect sense in planning is forced to live inside a real factory, where aging equipment, inconsistent inputs, disconnected data, undocumented workarounds and relentless production pressure all shape the outcome. Automation often enters a facility as the answer to a problem, yet implementation has a way of exposing everything that slowed down operations for years.
  • NEWS DESK

    Manufacturing Workers at Higher Risk of Injury

    Michael McConnell April 16, 2026
    Manufacturing remains one of the industries where workers—especially new workers—are more likely to suffer on-the-job injuries.
  • ADDITIVE

    Additive Manufacturing as a Strategic Link Between Defense and Energy

    Eartha Hopkins, Content Coordinator, America Makes April 15, 2026
    Global supply chains continue to face sustained strain, marked by extended lead times, rising costs and limited flexibility when disruptions occur. In the defense and energy sectors, where reliability and responsiveness are mission critical, these pressures pose serious operational risk. Equipment downtime, delayed repairs and constrained access to replacement parts can quickly ripple into readiness gaps or lost production.

Features

  • MANUFACTURING ENGINEERING

    The Hidden Friction in Automation Integration

    Meaghan Ziemba, Contributing Editor April 16, 2026
    Manufacturers continue to invest in shop-floor automation, but the hardest part of the work rarely starts with choosing a robot, selecting end-of-arm tooling or approving a software platform. Trouble starts when a concept that makes perfect sense in planning is forced to live inside a real factory, where aging equipment, inconsistent inputs, disconnected data, undocumented workarounds and relentless production pressure all shape the outcome. Automation often enters a facility as the answer to a problem, yet implementation has a way of exposing everything that slowed down operations for years.
  • NEWS DESK

    Manufacturing Workers at Higher Risk of Injury

    Michael McConnell April 16, 2026
    Manufacturing remains one of the industries where workers—especially new workers—are more likely to suffer on-the-job injuries.
  • ADDITIVE

    Additive Manufacturing as a Strategic Link Between Defense and Energy

    Eartha Hopkins, Content Coordinator, America Makes April 15, 2026
    Global supply chains continue to face sustained strain, marked by extended lead times, rising costs and limited flexibility when disruptions occur. In the defense and energy sectors, where reliability and responsiveness are mission critical, these pressures pose serious operational risk. Equipment downtime, delayed repairs and constrained access to replacement parts can quickly ripple into readiness gaps or lost production.