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No Burrs, No Defects

A burr could become a danger point in the turbine engine. Classical manufacturing processes like turning, milling and grinding can lead to burr formation and unwanted sharp edges.

Two Roads to Toolpath Evolution

The evolution of toolpath development has taken two routes, according to Ben Mund, senior market analyst for CNC Software Inc., Tolland, Conn.

Hang On Tight

Smart chucks and zero-point locating systems, quick-change vises and modular workholding are good examples of advanced workholding systems, but you might be thinking, “Who needs it? Give me a 6" machinist’s vise, a three-jaw power chuck, some toe straps and a few T-nuts and I’ll make whatever parts you send my way.”

Thread Mills Take on Tough Materials

When it’s time to put threads in parts, particularly those made of difficult-to-machine materials, thread mills are often the right choice. Thread mills cut threads with a cutting head typically smaller than the hole, unlike taps that are sized to match the hole diameter.

Maximizing MRR with Tools for High-Speed Milling

Advanced cutting tools can maximize metal removal rates (MRR) when machining even the most difficult-to-machine materials. Powered by the latest CAM programs, these machining strategies are known variously as high-speed, high-efficiency, optimized roughing and also by proprietary brand names like Mastercam’s Dynamic Milling.

The Essentials of Tool Balancing

Balanced toolholding assemblies, with even weight distribution, operate better. Unbalanced assemblies may experience vibration and shorter tool life, which are amplified by high machining speeds.