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Viewpoints Blog: China's Changing Manufacturing Industry



Author: Debbie Holton, Director of Events and Industry Strategy, SME

Date: 5/13/2013

As the plane touched down in Beijing, I didn’t know what to expect.  I had traveled internationally for business many times but never to Asia or specifically China.  I was excited to embark on a new adventure, but a little nervous about being in a country where I was obviously a stranger and couldn’t speak a word of the language.I was fortunate to have been invited by AMT – The Association for Manufacturing Technology – to visit CIMT 13 – the China International Machine Tool Show as their guest in the USA pavilion.  Full Article

Making an Old Workhorse New Again



Author: Editor in Chief Sarah A. Webster

Date: 5/1/2013

Compact Power Services is remanufacturing old Bullard VTLs, turning the hulks into “Elec-trols,” modern, efficient powerhouses Full Article

To Swiss or Not to Swiss?



Author: Senior Editor Jim Lorincz

Date: 5/1/2013


Choices lead to machining solutions for most small complex parts Full Article

The First Phase of the MTConnect Challenge Opens



Author: PRESS RELEASE

Date: 4/12/2013

The National Center for Defense Manufacturing and Machining and the MTConnect Institute announced the start of the first phase of the MTConnect Challenge: Creating Manufacturing Intelligence, a U.S. Department of Defense - Defense-Wide Manufacturing Science and Technology (DMS&T) ManTech sponsored competition that seeks to engage and stimulate development of advanced manufacturing intelligence applications that utilize the MTConnect standard. Full Article

Precision Solutions are Productivity Enhancers



Author: Senior Editor Jim Lorincz

Date: 4/1/2013

Design advances combine speed, power and innovative software-controlled functions. Full Article

Pumping Up CNC Productivity



Author: Senior Editor Patrick Waurzyniak

Date: 4/1/2013

 With new mill/turn-capable CNCs and improved software, the latest machine controls boost manufacturing efficiency   Full Article

Aerospace Automation Picks Up the Pace



Author: Senior Editor Patrick Waurzyniak

Date: 3/1/2013

With thousands of fastener locations that need to be drilled and filled to complete a plane, drilling and fastening remain the largest areas of opportunity for automated robotics applications in aerospace. New developments are also making robots more attractive than ever in the aerospace and defense space—especially improved rigidity and accuracy in the robots themselves. There are other benefits, too. Full Article

Hot Engines Test Aero Supply Chain



Author: Senior Editor Jim Lorincz

Date: 3/1/2013

There’s nothing like a healthy commercial aviation industry to spur capital investment, expand one of the most successful US export product categories and challenge engine designers to increase fuel efficiency and reduce air-polluting carbon emissions. Recent studies indicate that profitability of the airlines (in years when there is any) can be traced to controlling fuel costs in a wildly fluctuating oil market. Full Article

Big, Heavy, and Automated: Trends in Machining for Seafloor Recovery



Author: Contributing Editor Bruce Morey

Date: 2/1/2013

Extracting oil and gas in the deep ocean requires heavy-duty expertise. But the tight skilled labor market is forcing more efficient use of capital equipment through single setup and automation   Full Article

Hyundai WIA Partners With NASCAR Team



Author: Press Release from Hyundai Wia America

Date: 1/9/2013

Hyundai WIA America Corp. (HWA) today announced a Technology Parternership with Michael Waltrip Racing (MWR), a leading NASCAR Team with three full-time Sprint Cup Teams. The Technology Partnership provides MWR with the exclusive use of two state-of-the-art Hyundai WIA vertical machining centers, to machine critical components on their stock cars, in an effort to provide a competitive edge. Full Article

Measure It On The Machine



Author: Contributing Editor Bruce Morey

Date: 1/1/2013

As machining evolves, tool monitoring and on-machine measurement technologies are keeping pace. The result is ever more effective process control, at the right price, making "lights-out" manufacturing ever more practical. Full Article

Pittsburgh: Houston on the Monongahela



Author: Senior Editor James D. Sawyer

Date: 12/12/2012

The Pittsburgh region is once again a hotbed of energy production and manufacturing -- thanks to the Marcellus Shale and fracking. Full Article

FANUC named top innovator by Forbes and Reuters



Author: PRESS RELEASE

Date: 12/6/2012

FANUC Corporation, the world's most diversified manufacturer of CNC systems, robots and machine tools, has again recently been named a top innovator by Forbes and Thomson Reuters in 2012 Full Article

New Automation, Machines Revive Manufacturer



Author: Senior Editor Jim Lorincz

Date: 12/1/2012

In 2005 connector manufacturing wasn’t what it had been. In a flurry of outsourcing, US shops were steadily losing business to China and India, and economy-wide financial turbulence lay just around the corner. Rather than wallow in the impending doom and gloom, Senga Engineering (Santa Ana, CA) had another plan. Full Article

Shop Solutions: Tooling Improves Aerospace Shop's Processes



Author: Edited by Senior Editor Jim Lorincz

Date: 12/1/2012

Mikelson Machine Shop Inc. (South El Monte, CA) is a 100% aerospace contract manufacturer that continually looks for ways to improve production of its highly complex manifolds, valve blocks, and other hydraulic aircraft components. Full Article

Viewpoints: Fast Tracking the Path for CNC Programmers



Author: Michael Freimann, Mastercam University, Certification Coordinator, CNC Software Inc.

Date: 12/1/2012

Today, with orders on the rise, manufacturers are looking toward multiaxis CNC machines like never before to get more done with less. Good for us. Technology could allow North America to be the global manufacturing powerhouse it once was. This, however, leads us to a burning question: "Who is going to do all of this sophisticated CNC programming?"   Full Article

Focus on the Workforce: Wentworth: Lessons from One Year of Teaching CNC Programmers



Author: Garrett Reim, Sales Support Coordinator, Southwestern Industries, Inc.

Date: 12/1/2012

November marked the one year anniversary of the opening of Wentworth Institute of Technology’s new $3 million Manufacturing Center in Boston, and the school’s engineering faculty said they are seeing the fruits of their labor. Full Article

Hwacheon Celebrates 60th Anniversary



Author: Edited by Sarah A. Webster Editor in Chief

Date: 11/12/2012

Hwacheon on Nov 1 marked its 60th anniversary with the Grand Opening of its Technology Center and an Open House. More than 2000 people attended the 3-day event where the company had on display its range of CNC machine tools from vertical turning centers to drill and tap machines, horizontal lathes to mold and die machining centers.                                    Full Article

Mori Seiki Launches New US Plant in Davis, CA



Author: Senior Editor Jim Lorincz

Date: 11/8/2012

Ribbon cutting for Mori Seiki’s new 200,000 ft2 manufacturing factory in Davis, CA, was hailed as a victory for the region, state, and US manufacturing. The highly automated factory which includes an additional 20,000 ft2 for offices is located directly adjacent to Mori Seiki’s Digital Technology Laboratory (DTL), which provides design analysis of and virtual modeling and software for the company’s products. - Full Article

The Role of Surface Finish in Improving Part Performance



Author: Jack Clark and David A. Davidson

Date: 11/8/2012

Mass media finishing techniques can be used to improve part performance and service life. Full Article

Five-Axis Machines Grow in Popularity



Author: Senior Editor Jim Lorincz

Date: 10/1/2012

The growing popularity of five-axis machining shouldn’t be a surprise. Manufacturers are becoming increasingly aware of the advantages of 3+2 positional or simultaneous five-axis machining of complex small and large parts. Full Article

Managing Shop Coolants and Chips



Author: Senior Editor Patrick Waurzyniak

Date: 10/1/2012

Better coolant and chip management leads to more productive plants, higher quality parts. Filtration machine builders are improving their offerings with mobile units and machines that clean better and more efficiently. Full Article

Keeping Spindles Turning



Author: Senior Editor Jim Lorincz

Date: 10/1/2012

Innovative tooling technologies lead to improved productivity Full Article

Dunnage: Often Ignored, Always Important



Author: Nicky Borcea President Sohner Plastics Ann Arbor, MI

Date: 10/1/2012

Dunnage used to ship and process automotive parts on the shop floor is a key component in the overall manufacturing process, yet it is often overlooked when companies are working to make lines lean and green. Today, it is important that manufacturers know that most dunnage used to transport parts from start to finish can be reused for the lifetime of production. Full Article

Shop Solutions: CAM Puts Design Shop on Route to Success



Author: Edited by Senior Editor Jim Lorincz

Date: 10/1/2012

From CAM to precision gears to five-axis solutions: Case studies that help solve problems on the shop floor. Full Article

LEAN Manufacturing Through Compact Machining Cell Advancements



Author: Steve Bond, National Sales Manager, RoboDrill, RoboCut and EDM Products, Methods Machine Tools, Inc.

Date: 9/28/2012

Manufacturers, regardless of the products they produce, realize that to be successful in a global market, reducing costs and waste throughout their organization is critical.  Amid recession, employers were faced with downsizing in an effort to maintain the bottom line and many turned to LEAN practices to help them survive. Full Article

Injecting Innovation



Author: John MacGregor, President, AA-EDM

Date: 9/1/2012

There are different forms of electric discharge machining (EDM), but all basically work in the same manner. EDM works by eroding material in the path of electrical discharges that form "a conduction channel" between an electrode tool and a workpiece.   Full Article

Flexible Automation for Automotive



Author: Senior Editor Patrick Waurzyniak

Date: 9/1/2012

As the automotive industry’s reawakening continues, less-expensive high-payload robots are gaining traction over more conventional fixed tooling among automakers focused on cutting costs while improving manufacturing productivity and processes. Full Article

Shifting into a Higher Gear



Author: Senior Editor James Sawyer

Date: 8/1/2012

During the last five years, the gear manufacturing industry could be likened to the cars so many of its products find their way into: either they’re cruising along in Drive, or they’re idling in Neutral. What state gear generation finds itself in at a given time can be attributed in large part to the condition automaking is in, although a number of other industries have an impact as well.  Full Article

Industrial Automation Drives Innovation



Author: Senior Editor Patrick Waurzyniak

Date: 8/1/2012

Bringing together many of the key players in industrial automation, the inaugural Industrial Automation North America (IANA) pavilion is an international trade fair for process, production and industrial building automation that debuts at IMTS this year. Full Article

It's Manufacturing's Turn in the Spotlight



Author: Senior Editor James D. Sawyer

Date: 7/1/2012

The Great Recession was not kind to manufacturing, but the industry has bounced back in fine fashion. It grew a phenomenal 91% from 2009 to 2010 and an impressive 66% from 2010 to 2011. Thus far this year manufacturing has grown 20%—beating forecasts. Full Article

Tech Front: Software Slims Composites, Metals Design



Author: Edited by Senior Editor Jim Lorincz

Date: 7/1/2012

For many industries, composites are the material of choice for achieving lightweight, fuel-efficient and strong designs. The challenge going forward for engineers is to take full advantage of the properties of composites by using advanced analysis tools to predict margins of safety, performance, cost, and design for manufacturability. Full Article

News Desk: Mexico Still Ranks as Top 'Near-Shoring' Choice



Author: Edited by Senior Editor Patrick Waurzyniak

Date: 7/1/2012

With continued rising labor and other manufacturing costs for overseas imports from China and other countries, "near-shoring" increasingly is being viewed as an opportunity to better serve US demand, according to a recent report by AlixPartners LLP (New York), a global business advisory firm. Full Article

The Ins and Outs of In-Line Automated Inspection



Author: Contributing Editor Bruce Morey

Date: 7/1/2012

The challenges to manufacturing as it evolves into the 21st century are now familiar, and impact how metrology must contribute. Manufacturers face uncertain production volumes with roller-coaster demand, shorter production runs and faster product development cycles. Automation, while alluring as a way to reduce cost, needs to adjust. Full Article

Innovative Technology Choices



Author: Senior Editor Jim Lorincz

Date: 7/1/2012

There’s a lot of agreement that finding the right technology solution involves more than just selecting the right horizontal, vertical, universal, five-axis, high-speed, or multitasking machining center. Obviously, choices are made based on the job at hand. Best cost per piece, however, means very different things in a mold shop or a production facility, a job shop or an aerospace OEM. Full Article

CNCs Speed Machining Processes



Author: Senior Editor Patrick Waurzyniak

Date: 6/1/2012

Staying competitive in today’s manufacturing world means cutting parts at optimal efficiencies. With the latest CNC gear, machinists optimize cutting speeds while getting extremely high-quality finishes due to improved machine control hardware and more sophisticated software functionality. Full Article

Challenging Process Engineering



Author: Senior Editor Jim Lorincz

Date: 6/1/2012

Machine tool builders have adopted advanced designs and used computer-aided modeling to develop machine technology that meets requirements of manufacturers from one-off applications to production runs in the thousands or many times greater. The challenges they face are complicated by customer requirements to meet higher degrees of accuracy, increased throughput, improved reliability, and safety and lower cost. Full Article

Robotics Cut New Path in Hot Metal Stamping



Author: Doug Hixon, Robotic Laser Welding & Cutting Specialist, ABB Robotics

Date: 6/1/2012

The longer term challenges facing the automobile industry are as complex as they are interrelated: Design cars that people want. Increase customer satisfaction. Reduce capital costs. Improve passenger safety. Increase fuel efficiency. And, of course, do all of this while sustaining a business model with a reasonable profit margin.

  Full Article

Tech Front: Taming Multiblade Parts Programming



Author: Edited by Senior Editor Jim Lorincz

Date: 5/1/2012

Repetitive multiaxis manufacturing of complex parts poses a special challenge to CAM software manufacturers. Examples include Swiss-machined medical components, cylinder-head ports, and multiblade parts used widely in aerospace, energy conversion, and other fluid movement applications. When considering the possible alternative approaches, Mastercam’s multidiscipline teams at CNC Software Inc. (Tolland, CT) came to the conclusion that the CAM software should be simple yet highly intelligent. Full Article

News Desk: Report Details Dramatic Decline in Factory Output, Jobs



Author: Edited by Senior Editor Patrick Waurzyniak

Date: 5/1/2012

  Erosion in American manufacturing has been far more dramatic than commonly thought, with sharp declines in both employment and output, according to a new study released by the Information Technology and Innovation Foundation (ITIF; Washington, DC). Full Article

Viewpoints: The Growing Importance of Multitasking



Author: Ki Hyo Park, President, Hyundai WIA Machine America Corp.

Date: 5/1/2012

The earliest multitasking mill/turn, turn/mill machine tools began showing up on the floors of job shops and industrial-scale production facilities in the early to mid 1980s. These were the result of the demand to do more with less—more operations, less setup and operator involvement.An important driver in today’s multitasking environment are smaller lot sizes. The days of doing million-part production runs are few and far between. Full Article

From Odd Shapes to Superhard Materials: Advancing Technology



Author: Senior Editor Jim Lorincz

Date: 5/1/2012

If it uses grit and takes off material, we’re probably in it," says Harlen Gibbs, operations manager, Minnesota Grinding (Crystal, MN), and he means that quite literally. If you add the word "true" to Gibbs’ characterization, you would be describing the precision machining possible with the latest advances in grinding technology. Full Article

Shop Solutions: Texas-Sized Tools for Oil Patch Jobs



Author: Edited by Senior Editor Jim Lorincz

Date: 5/1/2012

Parts used in the oil drilling business for the Oil Patch are tough and large with hardness of Rc 36–40 with diameters to 40" (1016 mm), lengths to 220" (5.6 m), and weighing up to 2 t. They require equally tough, rigid, highly flexible machine tools to deal with them. Some shops with the right tools thrive on the challenge of machining these workpieces. Full Article

Electropolishing Automation



Author: SME President LaRoux K. Gillespie, Dr. Eng., FSME, CMfgE, PE

Date: 4/1/2012

Today’s products require high finishes, burr-free edges, freedom from contamination, and often close tolerances. Electropolishing provides all of those conditions and more in a matter of seconds for many metal parts. It is a process that has been used for more than a hundred years. It is widely known and the science is widely discussed, but its ability to run job shop lots and high-precision high-volume parts in the same equipment makes it a bit unique. Full Article

Small Parts, Smaller Features



Author: Senior Editor Jim Lorincz

Date: 4/1/2012

The emergence of micro-cutting tools for industrial applications is a more recent evolution of a class of cutting tools that trace their popularity back more than a half century to use for drilling printed circuit (PC) boards. End mills and, more recently, thread mills have expanded the traditional reach of micro-cutting tools in dental, medical, and aerospace applications. Full Article

Simulating Manufacturing Processes



Author: Senior Editor Patrick Waurzyniak

Date: 4/1/2012

With today’s complex multitasking machine tools, simulations of manufacturing processes are becoming much more pervasive, both in metalcutting operations simulated with the latest NC simulation and verification packages and at a more macro level through highly realistic 3-D plant-floor visualization systems.  Full Article

Shop Solutions: Rigidity Keys Rotary Table Performance



Author: Edited by Senior Editor Jim Lorincz

Date: 4/1/2012

Rigid rotary tables are well known for their ability to reduce cost and increase accuracy. When added to a three-axis machining center, rotary tables add a fourth or fifth axis, making the machine an affordable alternative to a full five-axis machining center. Of course, while adding axes may improve productivity, use of less rigid rotary tables can hinder speed and accuracy. Full Article

Quality Scan: Understanding Conveyor Hanger Fatigue Failures



Author: R. Charles Ireland, PhD, PE, Principal Engineer, CTLGroup

Date: 4/1/2012

Structural elements supporting hanging conveyor systems are rarely designed for a rational consideration of metal fatigue. Consequently, conveyor support systems may provide adequate performance for years and then experience chronic failures resulting in costly downtime. However, with proper attention to fabrication and connection details, these elements can be designed or upgraded to durably resist cyclic loading problems that can lead to costly interruptions in production.
Full Article

Tech Front: Drill-Tap Machine Offers Powerful Milling



Author: Edited by Senior Editor Jim Lorincz

Date: 4/1/2012

Drilling and tapping machines represent a category of CNCs that have proven especially effective in high-volume production of a wide variety of small to medium-sized workpieces for the automotive, electronics, medical, and consumer products industries. DMG / Mori Seiki introduced its new Milltap 700 vertical milling and drill-tap center with powerful milling capability at the DMG / Mori Seiki open house held at Deckel Maho’s Pfronten, Germany, manufacturing plant in February. Full Article

Precision Parts Shop Aims High to Win Big



Author: Senior Editor Jim Lorincz

Date: 3/1/2012

When Rob Simmons, owner of Machine Specialties Inc. (MSI; Whitsett, NC), listened to a seminar speaker in 2005 discussing the looming economic downturn, he raised his hand to comment. "I’m not going to participate in that," he stated. And he didn’t. Full Article

Metrology Turns to Jet Engines



Author: Contributing Editor Bruce Morey

Date: 3/1/2012

The pressures on today’s aircraft engine manufacturers are both familiar and intense—deliver engines with more power that use less fuel, last longer, and cost less. In response, aircraft engines are incorporating some new twists in their designs as well as using ever-tighter tolerances and lighter materials.    Full Article

Aerospace Builders Automate Processes



Author: Senior Editor Patrick Waurzyniak

Date: 3/1/2012

Automation development in the aerospace industry has quickened its pace, with the aviation and defense industries attempting to further automate manufacturing processes to meet growing OEM order backlogs and critical aerospace-defense program deadlines. As aero/defense builders seek to speed up manufacturing processes, many companies continue to borrow ideas from the more highly automated automotive industry. Full Article

Shop Solutions: Antenna Maker Tunes in to CAM



Author: Edited by Senior Editor Jim Lorincz

Date: 3/1/2012

R. A. Miller Industries began making antennas for the military in 1956, eventually expanding antenna production to the automotive industry (for long-haul trucks), as well as to the general aviation and marine markets. The company develops antennas from the ground up, doing all the engineering, parts machining, cleaning, plating, painting, and assembly for all but the automotive line. Full Article

Shops Grow with Latest Technology



Author: Senior Editor Jim Lorincz

Date: 3/1/2012

Machining Aerospace Materials: Shops grow with the latest technology about the properties and machining characteristics of the newest toughest metals and carbon-fiber reinforced plastics. Full Article

CAD/CAM Software Advances



Author: Senior Editor Patrick Waurzyniak

Date: 2/1/2012

Speeding up programming tasks on CAD/CAM software ranks at the top of machine shops’ requirements when faced with making quality parts on a deadline. The more efficient a shop’s toolpaths are, the less chance that any programming problems result in wasting very expensive machine time on the shop floor.     Full Article

Boom Times in the Oil Patch



Author: Contributing Editor Bruce Morey

Date: 2/1/2012

While the overall economy might still be on shaky ground, the oil patch has recovered remarkably in just the last two years. There are over 2500 rotary rigs now active in North America compared to under 1000 in December 2009, according to the December 2011 Baker Hughes Rig Count report, a barometer of the drilling industry. Full Article

Tech Front: Advanced Electrochemical Machining



Author: Edited by Senior Editor Jim Lorincz

Date: 2/1/2012

The smallest precision parts and dies with intricate features and details can be machined with high-quality surface finishes in production volumes with an advanced electrochemical machining (ECM) process called Precision Electrolytic Machining (PEM) from PEM Technologies (Natrona Heights, PA). Conductive metals including tempered steel, stainless, Hastelloy, Nitinol, aluminum, and exotic alloys can be completely machined in a single operation with high repeatability. Full Article

Shop Solutions: Shaft Producer Cuts Cycle Times 25%



Author: Edited by Senior Editor Jim Lorincz

Date: 2/1/2012

Laitram Machine Shop Inc. is a producer of machined components for Intralox, a major developer and manufacturer of industrial conveyor systems and for Laitram Machinery, a manufacturer of automated shrimp-processing equipment.  The challenge is always to produce parts in the shortest possible time to the highest standards while reducing the cost to machine the parts. Full Article

Shop Solutions: Case Histories of Manufacturing Problem Solving



Author: Edited by Senior Editor Jim Lorincz

Date: 1/1/2012

Canyon Hydro (Deming, WA) is the country’s leading supplier of large hydropower generating systems, located west of the Mississippi right in the heart of the hydropower market.  Using state-of-the-art CNC machining technology, Canyon Hydro manufactures Pelton, Francis, and Crossflow-type hydroelectric turbines in a highly automated CNC machining facility it has built specifically for that purpose. Full Article

TechFront: Subtractive Rapid Prototyping Advances



Author: Edited by Senior Editor Jim Lorincz

Date: 1/1/2012

While the market share for additive manufacturing (AM) technologies for rapid prototyping complex parts, tooling, and fixturing from materials ranging from engineered plastics to metals has grown recently, traditional Subtractive Rapid Prototyping (SRP) technology and manufacturing processes are focusing on their strengths to enable manufacturers to shorten time to market for product design, development, and even production.   Full Article

Drilling Difficult Materials



Author: Senior Editor Jim Lorincz

Date: 1/1/2012

Drilling a hole to required specification in production drilling can be challenging when the workpiece material is especially difficult-to-machine. Trends in manufacturing from the largest titanium or composite parts for aerospace to Inconel for the smallest medical devices require versatility in handling the principal enemies of successful drilling: heat, abrasiveness, and hardness. Full Article

Machine Tool Metrology Made Simple



Author: Contributing Editor Bruce Morey

Date: 1/1/2012

Ever tighter part tolerances and the need to make parts ‘right the first time’ are prompting more offerings in metrology devices for use directly on or near CNC machine tools. At the same time, increasing use of four and five-axis machines presents its own challenges in calibrating machine tools. Full Article

Quality Scan: Ultra-Precision Micromachining Meets Optical Metrology



Author: John Bradford, Micromachining Team Leader, Makino Inc.

Date: 1/1/2012

Micromachining has gained a lot of attention over the last several years, representing an area of growth particularly for North American manufacturers. While some more simplistic applications have been sent overseas, the micromanufacturing industry faces a greater level of complexity that many companies are unwilling to outsource. Full Article

Green Coolant Technologies Advance



Author: Senior Editor Patrick Waurzyniak

Date: 1/1/2012

Going green makes sense, if the price is right. While the interest from manufacturers in using more environmentally safe, health-conscious "green" coolants and lubricants remains high, many shops may be put off by the initially higher price tags of the coolant technology, despite potential health benefits for workers and cost savings, such as extending tool life. Full Article

Automation For Medical



Author: Senior Editor Patrick Waurzyniak

Date: 11/1/2011

While robots have been deployed in high-profile surgical applications in recent years, using a specialized apparatus like the da Vinci surgical system, the majority of industrial or commercial medical uses for robots are somewhat more commonplace.  Full Article

Technology Shapes Shop Ambitions



Author: Senior Editor Jim Lorincz

Date: 7/1/2010

Technology advances in machining centers—horizontal, vertical, and universal—have been coming fast and furious. Controls, cutting tools, and automating equipment have extended the reach of machining centers whether for one-off contract manufacturers or for production-oriented OEMs. Transitioning from the not-so-hot industry to the hot industry (and back again, if necessary) requires technology designed to meet the challenge. Full Article

Automation by Machine Design



Author: Senior Editor Jim Lorincz

Date: 6/1/2010

 Buying a stand-alone machining center is one thing. Buying one without the prospect of enjoying the flexibility that automation can bring to low-volume, high-mix production, especially at the job shop level, is quite another. Single stand-alone machines, from this point of view, can be viewed as a dead end when it comes to meeting competitive requirements for increased throughput of high-value, complex parts of the highest quality produced with minimum setup and handling.     Full Article

Precision With/Without Guide Bushing



Author: Senior Editor Jim Lorincz

Date: 5/1/2010

Last year's surge in medical machining and firearms manufacturing could well be joined or even eclipsed by this years' reemergence of production for applications in the automotive, aerospace, electronics, and hydraulics industries, generating increased interest in Swiss-style machining. This isn't news. But what may be surprising is that the venerable, tried and true Swiss automatic CNC lathe coninues to evolve, adding bells and whistles where needed, or conversely stripping one—like a guide bushing—away to maximize its efficiency in machining parts complete. Full Article

Buying Automation Equipment



Author: Senior Editor Patrick Waurzyniak

Date: 12/1/2009

When buying new automation gear, manufacturers must carefully consider many criteria. Key factors in making any new purchases can include product reliability, ease of use, or new technology, as well as automation supplier experience and support capabilities. Other aspects to consider include energy efficiencies, safety features, and the overall cost of ownership on new purchases. Product reliability should be first on any buyer's list, notes Dick Johnson, senior account manager, distribution, Fanuc Robotics America Inc. (Rochester Hills, MI). Full Article

Machining with Robots



Author: Senior Editor Patrick Waurzyniak

Date: 11/1/2009

Robotic machining technology has advanced to where it poses a serious alternative to metalcutting applications on more traditional machining centers. With the latest robotics equipment and related software, automation suppliers and robotic system integrators are gaining some traction using robots in many material-removal applications previously done only with machine tools. Full Article

Drill/Tap Centers Take to Milling



Author: Senior Editor Jim Lorincz

Date: 8/1/2009

It is reported that, not too long ago, before the current precipitous decline in machine-tool shipments, the number of 30-taper machines that were being manufactured and sold in Japan had surpassed the numbers of 40-taper and 50-taper machining centers. Full Article

Lean Principles Don't Exclude Automation



Author: John Burg, President, Ellison Technologies Automation

Date: 7/1/2009

If you're not yet a cheerleader for lean principles in manufacturing and automation, perhaps you should be. There are a number of important reasons why lean makes sense (and cents), but the most important is that it might just save your job and allow your company to keep manufacturing in the US.     Full Article

Production Mission Evolving



Author: Senior Editor Jim Lorincz

Date: 5/1/2009

Multitasking technology offers the ability to tailor production of parts machined complete in one chucking to better match manufacturer's shipping, and therefore, cash flow. "Instead of shipping all the parts at the end of the month, Done In One allows shops to make partial shipments at the end of every week, to manage their cash flow," says Chuck Birkle, vice president, Mazak Corp. (Florence, KY).     Full Article

Addressing Machine Tool Errors



Author: Moise Cummings and Michael Mariani, IQL Inc.

Date: 3/1/2009

What is machine tool metrology? A practical definition of machine tool metrology is the process of gaining insight into a machine's accuracy via measurement. The accuracy of a machine tool is a direct result of how true each individual axis moves, as well as the relationships between the axes. Those knowledgeable in the field focus on "Volumetric Positioning Performance", which provides insight into overall machine capability.    Full Article

Lean Automation



Author: Senior Editor Patrick Waurzyniak

Date: 2/1/2009

Lean manufacturing principles and automation systems can coexist, although many lean purists contend that lean goals conflict with using automation. Smart applications of automation, however, can result in deployment of systems that are both automated and lean, with flexible manufacturing systems that can be easily reconfigured as factory operations change.     Full Article

Getting the Right Magnetic Conveyor



Author: Editor Brian J. Hogan

Date: 12/1/2008

The chip conveyor on your machining center or stamping press has just given up the ghost. So where do you go from here? Do you contact the company that built your machining center or press system and buy a replacement, or do you get adventurous and find out who builds the best, to get a worry-free replacement?  Full Article

Trash, Refit, or Buy New?



Author: Senior Editor Robert B. Aronson

Date: 12/1/2008

 Is your machine tool too dumb to upgrade? Full Article

Automating Welding Operations



Author: Kevin Summers and Randy Stevens

Date: 12/1/2008

How can you justify the decision to automate the welding process? Full Article

Search for the Missing Link



Author: Senior Editor Jim Lorincz

Date: 11/1/2008

In manufacturing plants in the not-too-distant future, flat-screen monitors, called dashboards, will display manufacturing performance data gleaned from every discrete data-generating/collecting digital device plantwide in real time. The monitors resemble the dashboards of today's digitally enabled vehicles, and deliver the same feeling of control. Information, after all, is power. Full Article

Automation Has Its Possibilities



Author: Senior Editor Jim Lorincz

Date: 10/1/2008

Manufacturers of every stripe—not just the large high-production shops, but contract manufacturers, including the so-called "mom and pop" shops—are benefiting from automation of their horizontal turning operations. "Ten years ago, it was the high-production manufacturers who were adopting automation. For the last several years, even the mom and pop shops in the US are looking to automation as a way to compete in a global manufacturing environment," says Jeff Thomason, operations manager-turnkey, Hardinge Inc. (Elmira, NY). Full Article

Buffers, Speeds, and Working Rates



Author: Sabry Shaaban and Sarah Hudson

Date: 9/1/2008

Improvement of production line performance involves careful organization on the shop floor Full Article

Automating Automotive



Author: Senior Editor Patrick Waurzyniak

Date: 9/1/2008

The latest automation solutions stress flexible equipment to help cut automotive costs, speed development  Full Article

Machines Master Complex Parts



Author: Senior Editor Robert B. Aronson

Date: 8/1/2008

Automation adds flexibility to EDM   Full Article

Can Automation Be a Lean Tool?



Author: Rick Harris and Chris Harris, Harris Lean Systems Inc.

Date: 8/1/2008

Automation that enhances flow is lean; automation that reduces uptime and extends changeover is not lean     Full Article

Cells Keep Spindles Turning



Author: Senior Editor Jim Lorincz

Date: 6/1/2008

Pooling works for single or multiple machines  Full Article

One-Hit Wonder Takes Off



Author: Senior Editor Jim Lorincz

Date: 4/1/2008

Every cycle produces a part machined complete Full Article

Put it on Plastic



Author: Senior Editor Robert B. Aronson

Date: 3/1/2008

For many manufacturers, leasing is a good idea. Full Article

High-Speed Machining for Aerospace



Author: Contributing Editor Bruce Morey

Date: 3/1/2008

Successful high-speed machining requires attention to the cutting tool, spindle, and machine dynamics Full Article

Don't Ignore PKM Machines



Author: Yon San Martín, Marta Giménez, & Vincent Nabat

Date: 3/1/2008

Parallel kinematic architecture continues to be studied and implemented, and may soon find a place on a shop floor near you Full Article

Automation Systems Integration



Author: Senior Editor Patrick Waurzyniak

Date: 1/1/2008

Specialization among automation systems integrators helps manufacturers find expertise for tuning complex manufacturing processes on the shop floor. With the right systems integrator, manufacturers can find the proper mix of automation equipment, software, and know-how to get the job done. Full Article

Decisions Depend on Dollars



Author: Senior Editor Jim Lorincz

Date: 12/1/2007

Calculate the value added to processes Full Article

Look Beyond the Price



Author: Olaf Tessarzyk, President, Index Corp.

Date: 12/1/2007

Analyze cost factors and match CNC technology to manufacturing needs   Full Article

Automating with Vision



Author: Senior Editor Patrick Waurzyniak

Date: 11/1/2007

Latest robotic 3-D vision and other automation advances help spur manufacturing productivity Full Article

Robotic Material Removal and Machining



Author: Contributing Editor Bruce Morey

Date: 11/1/2007

Building on their ability to polish, deburr, and deflash, articulated arm robots are starting to perform some tasks now reserved for conventional machine tools Full Article

Cranks and Pins Take a Spin



Author: Senior Editor Jim Lorincz

Date: 10/1/2007

Technology focuses on least-cost production Full Article

Aerospace and Automotive Collaborate 2007 Supplement: Near-Dry Machining Cuts the Heat



Author: Contributing Editor Michael Tolinski

Date: 10/1/2007

Systems for supplying minimum quantities of cutting fluid are slipping into shops that use traditional flood-cooling—though slowly Full Article

Aerospace and Automotive Collaborate 2007 Supplement: Robotics Seeks Its Role in Aerospace



Author: Contributing Editor Bruce Morey

Date: 10/1/2007

Articulated-arm robots, introduced to the automotive industry decades ago, are finding niches in aerospace Full Article

Lean Machine-Tending Robotics



Author: Contributing Editor Michael Tolinski

Date: 9/1/2007

With flexible mounting and greater reach, tending robots do more in less floor space Full Article

The Right Solutions for Coolant



Author: Senior Editor Jim Lorincz

Date: 8/1/2007

Today's coolant-management technologies can clean up your processes Full Article

Automation Need Not Break the Bank



Author: Contributing Editor James R. Koelsch

Date: 8/1/2007

Today's technology comes in simple, affordable packages Full Article

HMCs Flex Their Muscles



Author: Senior Editor Jim Lorincz

Date: 7/1/2007

Designs adapt to diverse machining needs Full Article

Automation in Lean Manufacturing



Author: Senior Editor Patrick Waurzyniak

Date: 7/1/2007

With the right automation, lean systems can improve manufacturing processes and boost productivity Full Article

VMCs Fill in the Lines



Author: Senior Editor Jim Lorincz

Date: 6/1/2007

Users benefit from a wide range of value choices     Full Article

What Does Automation Cost?



Author: Ron Quaile, Vice President, MAG Powertrain

Date: 5/1/2007

Calculating total life-cycle costs of automated production equipment such as automotive component manufacturing systems isn't straightforward Full Article

Software Drives Abrasive Waterjet Machining



Author: John H. Olsen and Carl C. Olsen, OMAX Corp.

Date: 3/1/2007

Proper selection and application of software to waterjet operations can enhance workpiece accuracy    Full Article

Boomtime in the Oil Patch



Author: Senior Editor Jim Lorincz

Date: 2/1/2007

You don't have to be an expert in international affairs or even the global energy industry to know that there are powerful forces at work pressuring every facet of the efforts now underway to find, develop, and produce energy resources. Every day, news headlines trumpet the global dependence of the industrialized world on imported oil from some of the most troubled and troublesome parts of the world. Full Article

High-Speed Milling of Hard Metals



Author: Craig McQueen, Application Team Leader, Makino Inc.

Date: 1/1/2007

It can be done, but there's more involved than buying a new spindle Full Article

Automation Integration



Author: Senior Editor Patrick Waurzyniak

Date: 5/1/2006

Manufacturers turning more to automation integrators for turnkey system designs Full Article

Vertical Versatility Goes Mainstream



Author: Senior Editor Michael C. Anderson

Date: 4/1/2006

A combination of evolutionary development and new concepts makes vertical turning the technology of choice in many applications Full Article

Making the Difficult Easy



Author: Contributing Editor James R. Koelsch

Date: 3/1/2006

Tools and technique double productivity in titanium and high-temperature alloys Full Article

Affordable Machining of Unitized Aero-Structures



Author: Jay Snider, Richard Guiler, and Glenn Sheffler

Date: 3/1/2006

Proper selection of machining strategies canspeed production and reduce shop-floor costs  Full Article

Call It High-Productivity Machining



Author: Contributing Editor James R. Koelsch

Date: 3/1/2006

Cutting is fast, even if spindle speeds are not super high Full Article

Multitasking Machining



Author: Senior Editor Jim Lorincz

Date: 2/1/2006

Done-in-one setup makes parts better Full Article

Automated Welding for Smaller Jobs



Author: Christopher A. Bailey, General Manager, The Lincoln Electric Co.

Date: 1/1/2006

Digital communications allow connectivity between a system's components to make welding automation less complex and costly Full Article

Plant-Floor Efficiency



Author: Senior Editor Patrick Waurzyniak

Date: 1/1/2006

With the latest robotics, software, and automation gear, manufacturers can optimize productivity Full Article

Robotic Innovations Showcased



Author: Senior Editor Patrick Waurzyniak

New and improved choices for robotic vision, grippers, automotive spot welding and many other applications wowed visitors at the ABB Robotics Technology Day held Thursday at ABB Robotics’ (Auburn Hills, MI) North American 55,000-sq.-ft. headquarters and training facility. The event showcased new or updated solutions for robotic automation as well as in-depth technical seminars on robotic technologies from ABB Robotics. Full Article



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