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Lean Certification

 

Course 7: Transforming Lean into Business Results 320

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Everything important to a lean organization should be measured to evaluate its performance to plan, identify when conditions are abnormal, and be used as a resource to pinpoint improvement opportunities. Review lean metrics; the importance of TPM; education and training; safety and environment; empowerment; going to the gemba; and more.

Course Outline
  • Objectives
  • Value Flow in a Lean System
  • Working Backwards in the Lean System
  • Incorporating Scientific Thinking as a Cycle
  • Lean Metrics
  • Eliminating Waste: Total Productive Maintenance
  • Educating People: Kaizen Events
  • Empowering the Individual: Idea Systems
  • Workplace Safety: Ergonomics
  • Workplace Safety Measures
  • Environmental Safety Measures
  • Gemba Walk
  • Measuring External Quality
  • Measuring Internal Quality
  • Ensuring Flexible Responsiveness: JIT System
  • Competitive Impact
  • Summary
Course Objectives
  • Describe value flow in a lean system.
  • Describe the philosophy behind cost reduction in a lean system.
  • Describe the role of scientific thinking in a lean system.
  • Describe the role of metrics in lean.
  • Describe total productive maintenance.
  • Describe a kaizen event.
  • Describe idea systems used in lean.
  • Describe ergonomics in the workplace.
  • Describe workplace safety measures used in lean.
  • Describe environmental safety measures used in lean.
  • Describe the gemba walk.
  • Describe means of measuring external quality.
  • Describe means of measuring internal quality.
  • Describe components used in a JIT system.
  • Describe types of benchmarking used to gauge competitive impact.