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Chapter 22- Broaching and Sawing (eChapter from Manufacturing Processes and Materials, 4th Edition) Image

Chapter 22- Broaching and Sawing (eChapter from Manufacturing Processes and Materials, 4th Edition)


Author(s)/Editor(s): Dr Ahmad K Elshennawy PhD, Mr George F Schrader
Published By: Society of Manufacturing Engineers

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In broaching, a tool with a series of teeth called a broach is pushed or pulled over a surface on a work piece. Each tooth takes a thin slice from the surface. Broaching of inside surfaces is called internal or hole broaching; for most outside surfaces, it is usually referred to as surface broaching. Typical broaches: (A) special form broach; (B) titanium slotting broach for compressor disks; (C) semi-finish rack-gear form broach; (D) round broach used for half-round operation on connecting rods; (E) titanium dovetail roughing broach for compressor disks; (F) pine-tree finish broach for turbine disks; (G) re-broach for hardened gears. Broaching machines may be classified as: (1) push broaching machines, (2) pull broaching machines, (3) surface broaching machines, and (4) continuous broaching machines. Three common kinds of metal-cutting saws are hacksaws, circular cold saws, and band saws. Although different in overall form, they all contain a series of cutting teeth that operate in the same basic way. The important features of a saw are its: (1) material, (2) tooth form, (3) tooth set, (4) tooth spacing, and (5) size.


Published: 2000-07-01
Product ID: BK00PUB8_E_CH-22
ISBN: 978-1-62104-001-9

Chapter 31- Numerical Control (eChapter)
Chapter 30- Flexible Program Automation (eChapter)
Chapter 29- Manufacturing Systems (eChapter)
Chapter 28- Thread and Gear Manufacturing (eChapter)
Chapter 27- Nontraditional Manufacturing Processes (eChapter)
Chapter 26- Other Surface Enhancement Processes (eChapter)
Chapter 25- Ultra-Finishing Operations (eChapter)
Chapter 24- Grinding Machines and Methods (eChapter)
Chapter 23- Abrasives, Grinding Wheels, and Grinding Operations (eChapter)
Chapter 21- Milling (eChapter)
Chapter 20- Drilling and Allied Operations (eChapter)
Chapter 19- Process Planning and Cost Evaluation (eChapter)
Chapter 18- Turning, Boring, and Facing (eChapter)
Chapter 17- How Metals are Machined (eChapter)
Chapter 16- Measurement and Gaging (eChapter)
Chapter 15- Quality Assurance (eChapter)
Chapter 14- Other Cutting and Joining Processes (eChapter)
Chapter 13- Welding Process (eChapter)
Chapter 12- Metal Shearing and Forming (eChapter)
Chapter 11- Hot and Cold Working of Metals (eChapter)
Chapter 10- Powder Metallurgy (eChapter)
Chapter 9- Metal Casting Reusable Molds (eChapter)
Chapter 8- Metal Casting Expendable Molds (eChapter)
Chapter 7- Nonmetallic Materials (eChapter)
Chapter 6- Enhancing Material Properties (eChapter)
Chapter 5- Nonferrous Metals and Alloys (eChapter)
Chapter 4- Iron and Steel (eChapter)
Chapter 3- Material Properties and Testing (eChapter)
Chapter 2- The Competitive Challenge in Manufacturing (eChapter)
Chapter 1- Manufacturing Foundations (eChapter)
Manufacturing Processes and Materials, 4th Edition